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Program Research: R3

Longer Life Insulated Rail Joints

Background:

The current design of insulated rail joints is characterised by high maintenance and low life relative to continuously welded rails.

Through the research conducted by the previous Rail CRC, it was identified that the primary failure mechanisms of joint bar cracking and railhead metal flow is wheel impact in the vicinity of end posts.

Objective:

The project aims to examine the structural and electrical integrity of the new generation joints through lab and field tests prior to providing guidelines for revised dimensions and tolerances in manufacturing, installation and maintenance.

Project scope:

The project will assess the behaviour and response to fatigue load cycles of various designs of improved low impact insulated rail joints, and will prepare guidelines and manuals for design, manufacture, installation and maintenance of insulated rail joints.

The scope also includes submissions for the review of relevant Australian standards with focus on tolerances to sensitive dimensions of the new generation insulated rail joint components and assemblies.

Benefits:

By enhancing the service life of these joints, the frequency of maintenance interventions can be minimised and hence contribute to the rail industry’s infrastructure design and capacity. The project will benefit have primary focus on heavy haul rail network.

Expected outcomes:

The project will deliver a best practice manual, guidelines for manufacturing and site installation in addition to providing submissions to the relevant Australian standard. 

Project timeframe:

3 years

Project Chair:

Robert Taylor, Assistant Corridor Manager, Australian Rail Track Corporation

Project Leader:

M. Dhanasekar (Sekar)

Professor of Infrastructure and Engineering

Queensland University of Technology

Tel: (07) 3138 6666

Email: m.dhanasekar@qut.edu.au

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