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Program Research: R3

Placement of lubricators on curves

Background:

Each year, railroads incur significant costs for replacing rails due to friction and wear. Controlling the complex wheel/rail interface imposes wide-ranging demands upon the work force and budget. Placement of correct lubricants of required quantity at right point on the rail curve using reliable and effective lubricators has substantial benefits. There are however challenges and concerns relating to the use of lubricants, lubricators and positioning

Objective:

The aim of the project is to collect data for analysing and modelling to improve industry practices of wheel – rail friction modification. The project will also seek to contribute to performance based standards considering cost and risks for lubrication decisions and the placement of lubricators on curves.

Project scope:

The project is expected to develop economic models for ranking lubricants and applicators in order to measure effectiveness in the track. It would Investigate grease suitability for various lubricators and develop performance based standards for the placement of lubricators on curves. It is expected to develop a practice manual and a decision support system for lubrication decisions including lubrication, lubricator and placements decisions. It is expected to study wear rates over the length of the curves for corrective and preventive measures.

Benefits:

Cost benefits are expected in reduced rail and wheel wear and in reduced energy costs. Estimated benefits to rail industries in Australia would be AUD $5 million per year.

Expected outcomes:

Expected outcomes of this project include collated knowledge based on existing research, results and industry practices on curve wear and lubrication, selection chart for rail curve greases & applicators, development of a practical lubricator placement model, economic models for decision on rail curve lubrication and practice manual for rail curve lubrication.

Project timeframe:

3 years

Project Chair:

Alex Howie, Civil Engineer, Queensland Rail

Project Leader:

Dr Gopinath Chattopadhyay, Associate Professor in Asset Management

Faculty of Science, Engineering and Health, Central Queensland University

Tel: (07) 4970 7602

Email: g.chattopadhyay@cqu.edu.au

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