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Program Research: R3

Improvement in Corrugation Detection

Background:

With the aim to increase freight capacity, tractional loads and vehicle speed, it is inevitable that corrugation growth will continue to become more prevalent throughout the Australian railway networks. Improved corrugation detection potentially means improved corrugation management by the below rail manager which in turn reduces maintenance for the operator i.e. lower wheel and suspension maintenance, lower internal noise and greater compliance with noise standards.

Objective:

The project aims to provide means of filtering raw vibration data from onboard vibration measurement systems for conclusive identification and quantification of rail corrugation growth.

Project scope:

The project scope includes: a literature survey of the occurrence of long wavelength corrugations and collation of Australian field data from railways sources; development of prototype algorithm for rail corrugation detection and monitoring based on axle box measurements; and development of information/severity rating to allow prioritising grinding to prevent rapid degradation and testing of the prototype under Australian conditions.

Benefits:

The primary benefits of this project stem from the early detection of corrugations allowing early correction. This will inturn ensure profit increases in freight capacity and speed are achieved. The cost-benefit analysis associated with cost savings in track degradation due to the present occurrence of long pitch corrugations along a freight corridor have been estimated by ARTC to be approximately $4 million/yr alone/

Expected outcomes:

Outcomes of this project include an analysis method to extract 2000mm corrugations from axle accelerometer data as well as an analysis method to allow early detection of corrugations as small as 0.3mm amplitude. The project will also provide information to allow prioritising grinding to prevent rapid degradation as well as validation of analysis methods on some sites using field based measured rail longitudinal wear profiles.

Project timeframe:

3 Year

Project Chair:

Malcolm Kerr, Manager Engineering Standards and Services, Railcorp

Project Leader:

Dr Paul Meehan, Senior Lecturer, University of Queensland

Tel: (07) 3365 4320

Email: p.meehan@uq.edu.au

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